Tiếng Việt
The production process of wood grain steel doors is a complex one that requires meticulous attention to detail. In this article, we will explore the key aspects of excellence in the manufacturing process of Alux wood grain steel doors.
The manufacturing process of Alux wood grain steel doors
Alux wood grain steel doors are high-tech products that combine galvanized steel material with a fire-resistant core.
The structure of this type of door is quite complex, with multiple layers of materials involved. Therefore, it requires production on a modern production line that ensures all processes and standards are followed in the following stages:
Step 1: Production Preparation
To begin the production process, the technical department needs to have all the necessary documents, such as the order, design drawings, additional information, or any specific notes regarding the product.
Step 2: Cutting and Punching
After receiving the design drawings and production orders, the technical department will inspect the machinery and receive the raw materials from the warehouse. They will then proceed to cut the materials to the specified dimensions according to the design drawings and manufacturing instructions.
Step 3: Folding and Shaping
After being cut to the correct size and punched with holes, the steel panels will be fed into a bending machine to fold and shape them according to the design drawings and instructions. Once the edges are pressed, they will be sent to the fire-resistant material processing area.
Step 4: Welding and Joining Components
Upon receiving the drawings from the technical staff and the assembled framework, the production department proceeds to weld and join the components according to the design drawings. They also inspect the welds, grind them, and clean the three surfaces of the finished product.
Step 5: Pressing and Welding Assembly
Before welding the components, the production workers evenly spread adhesive and stack the door core and door leaf. They then place the assembled door leaf with adhesive and door core onto a heat press machine to form the door leaf. Afterward, they weld and join the components and perform cosmetic grinding on the welds. They also clean the three surfaces of the finished product.
Assembling the door frame: Welding and inspecting the connections, dimensions, and aesthetics after welding, while proposing solutions for any discrepancies.
Step 6: Dipping, Drying, and Electrostatic Painting
After the door is hemmed, the door leaf is fixed, and a test operation is carried out, it will undergo chemical surface treatment for the door frame. It is then cleaned and gathered in the designated clean area before painting. The product is painted according to the specified color in the production order and placed in a drying oven with preset temperature and time as instructed by the manufacturer.
Step 7: Wood Grain Finishing
After applying the wood grain veneer on the door, it will be placed in a drying oven and dried for a specified period at an appropriate temperature according to the manufacturer’s instructions.
Step 8: Assembly into a complete set and Packaging
For finished products that meet the quality standards, the Quality Control (QC) department affixes the “Approved” label. The finishing department then proceeds to package the products with protective covers, shrink wrap, and affix the “Approved” label to ensure they meet the factory’s standards.
The top aspects in the production of Alux wood grain steel doors
1. Excellence in Material
To produce high-quality Alux wood grain steel doors, the choice of materials is crucial. Alux utilizes stainless steel with a specific thickness to ensure optimal strength and durability for the product.
2. Excellence in Production Technology
The production technology of Alux wood grain steel doors follows European standards and combines advanced technology with modern machinery. The manufacturing process is automated to ensure accuracy and synchronization between different components.
3. Excellence in Design
Alumax Vietnam possesses a professional and experienced design team with a wealth of talent. With years of experience in steel door manufacturing, they can design and produce products in various styles, models, and rich variety to meet customer needs.
4. Excellence in Fire Resistance
Alux wood grain steel doors are made from stainless steel material and undergo electrostatic painting, enhancing their fire resistance capabilities and ability to with stand strong impacts
5. Excellence in Water Resistance
By utilizing advanced technology, Alux has created wood grain steel doors with maximum water resistance, ensuring the protection of your home from moisture in all weather conditions.
6. Excellence in Aesthetics
Alux wood grain steel doors are designed with a variety of colors, patterns, and styles, adding an elegant and unique aesthetic to your home.
It can be said that the “excellence” factors in the production of Alux wood grain steel doors are crucial in creating high-quality products that meet customer needs. With stainless steel material, advanced production technology, and a professional design team, Alux has successfully produced beautiful, high-quality, and durable wood grain steel doors.
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